Description
Static Inline Mixers
Non-clogging static mixers have no moving parts and no leading edges or crossing vanes with pinch points that serve as places for material to hang. This results in the elimination of all concerns about clogging or fouling when mixing solids with solids, solids into liquids, and injecting chemical additives (liquid, solid or gas) into slurry and sludge streams. If you can gravity feed or pump a material, a non-clog static mixer will mix it without fouling or clogging.
How Does A Static Mixer Work?
The mixing elements or fins induce turbulent flow in the mixer housing which mixes chemicals added either ahead of the mixer or through an injection port on the mixer housing. The process media will be mixed 95% within 3D (pipe diameter) of the mixer outlet, this is called the COV or Coefficient of Variation.
Static mixers are aimed at 0.5 or 95% mixing at 3D (pipe diameter) of the mixer outlet.
There is no typical static mixer design, a variety of designs are available to suit specific applications.
Helical coil mixers for the chemical pharmaceutical and food industries.
Fin mixers for the water industry - Fin mixers. The mixing elements (foils) of the mixer are mounted on the walls of the mixer housing and are so-called open designs, which means that they are less likely to clog, then the pressure drop is lower than that of a helical coil mixer.
SK Series Model
Model |
Dg(mm) |
dh(mm) |
Q(m3/h) |
SK-5/10 |
10 |
5 |
0.15-0.3 |
SK-7.5/15 |
15 |
7.5 |
0.3-0.6 |
SK-10/20 |
20 |
10 |
0.6-1.2 |
SK-12.5/25 |
25 |
12.5 |
0.9-1.8 |
SK-16/32 |
32 |
16 |
1.4-3.2 |
SK-20/40 |
40 |
20 |
2.2-4.5 |
SK-25/50 |
50 |
25 |
3.5-7.0 |
SK-32.5/65 |
65 |
32.5 |
5.9-12 |
SK-40/80 |
80 |
40 |
9-18 |
SK-50/100 |
100 |
100 |
14-28 |
SK-62.5/125 |
125 |
125 |
22-44 |
SK-75/150 |
150 |
150 |
31-64 |
SK-100/200 |
200 |
200 |
56-110 |
SK-125/250 |
250 |
250 |
88-177 |
SK-150/300 |
300 |
300 |
127-255 |
SK-175/350 |
350 |
350 |
173-346 |
SK-200/400 |
400 |
400 |
226-452 |
SK-250/500 |
500 |
500 |
353-706 |
Benefits of Static Mixer
Maintenance-Free
Static Mixers are built to last using industrial grade materials specifically tailored to your application.
Low-Cost
Static Mixers are a low-cost alternative to traditional tank mixers both at purchase and during the mixer's lifetime. There are no running costs associated with operating Static Mixer on top of running your existing pipeline.
Low Energy Requirements
Because static mixers are motionless by design, all the energy required to provide a perfect blend is provided by the energy of the flow stream.
No Moving Parts
Unlike traditional mixers, static mixers remain motionless during the mixing process.
Custom-Designed for Your Application
Static mixers can be custom-tailored to fit your requirements.
Quick Delivery
Maintains complete control over its production process. All static mixers are built in-house at Koflo's manufacturing facility outside Chicago and can be manufactured to meet your project schedule.
Typical Applications
Chemical blending
Water treatment
Crude oil blending
Custody transfer
PH control
Liquid/vapor contacting
Produced Water Treatment
Desalination
Biofuel blending and catalyst addition